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PVC Automatic Mixing Weighing Conveying System for PVC Door and Window Profile/ PVC Pipe/ /Powder Conveying System/Pneumatic Conveying System/Vacuum Conveyor
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PVC Automatic Mixing Weighing Conveying System for PVC Door and Window Profile/ PVC Pipe/ /Powder Conveying System/Pneumatic Conveying System/Vacuum Conveyor
Raw material preparation is a necessary and very important step in a PVC extrusion process.
Targets to Achieve
A: Improve the Finished Product Quality
Improve the profit margins of the product. Definition of quality: A product is constantly produced without any variation of the specific characteristics required for its final application.
B: Improve Environmental Conditions
Improve working conditions inside and outside the production plant (Dust, Noise, Steam, Smells, Vibrations) to increase the prestige of the processors.
C: Minimize Labor Cost
Significantly reduce operational costs through the introduction of automated material processing.
Sections and Units of Material Handling Plant
1
Bag empty of raw material
2
Send raw material to storage silos
3
PVC & additives dosing & weighing
4
PVC and additives mixing
5
Dry Blends material storage
6
Extruders' feeding
7
Central de-dusting
8
Central electrical control
Automatic PVC Batching, Dosing, Mixing, and Extruder's Feeding System Overview
1. Raw Material Unloading & Storage Silo
Handles three main raw materials: PVC, Light CaCO3, and Heavy CaCO3.
2. 3m³ Transition Silo
Positioned directly before the weighing stage to secure steady material flow.
3. High-Accuracy Screw Feeder
Conveys raw material from transition silo to weighing silo, highly improving accuracy.
4. Precision Weighing Silo
Ensures precise measurements of components before introducing them to the mixing stage.
5. Hot & Cool Mixer Combination
Performs thorough compounding under controlled temperatures for consistent quality.
6. PVC Pipe Extrusion Lines
Direct automatic feeding into the extrusion lines for seamless production flow.
7. Final High-Quality PVC Pipes
Finished PVC pipes in various sizes, showing uniform distribution and quality.
Frequently Asked Questions
What are the main benefits of using an automatic PVC batching and dosing system?
The system improves the quality and consistency of the finished PVC product, enhances working conditions inside and outside the facility by reducing dust, noise, and vibration, and lowers labor costs through automation.
Which raw materials can this automatic system handle?
This system typically handles main raw materials such as PVC, Light Calcium Carbonate (CaCO3), and Heavy Calcium Carbonate (CaCO3), as well as various powder and pellet additives.
How does the system achieve high accuracy during the weighing process?
The system utilizes a 3m³ transition silo equipped with a screw feeder to convey the raw material to the weighing silo. This controlled feed method highly improves weighing precision.
What steps are included in a full PVC extrusion material handling flow?
The complete cycle includes raw material bag emptying, conveying into storage silos, PVC and additives dosing and weighing, hot/cool mixing, dry blend storage, extruder feeding, and central de-dusting, all managed via a central electrical control.
How is the material compounded before extrusion?
Materials are compounded using a high-efficiency Hot and Cool Mixer combination, which ensures that PVC and additives are uniformly mixed at correct temperatures to maintain physical properties before extrusion.